MASTER BOND: Two-Component Epoxy

Image courtesy of Master Bond.
EP53TC from Master Bond is a two-component epoxy designed for bonding, sealing, coating, and small potting applications where efficient heat dissipation is crucial. It is formulated with a specialty filler with a particle size ranging from 5 to 30 microns. The epoxy is a flowable system with a mixed viscosity of 45,000-65,000 cps at room temperature. This filler size and its relatively flowable viscosity enable the EP53TC epoxy to fill small voids making it ideal for heat dissipation.
The two-component epoxy meets ASTM E595 NASA low outgassing specifications and provides reliable electrical insulation with a volume resistivity greater than 1014 ohm-cm. The material offers a thermal resistance of 10-15 x 10-6 K•m2/W and a thermal conductivity of 2.3-2.6 W/(m•K). This epoxy exhibits dimensional stability with low shrinkage upon curing and a low coefficient of thermal expansion of 14-16 x 10-6 in/in/°C. Mechanical properties include a tensile strength of 5,000 to 7,000 psi, a tensile modulus greater than 1,000,000 psi, and a Shore D hardness of 85-95. The service temperature range is from -100 ºF to +300 ºF (-73 ºC to +149 ºC).
A moderate heat cure is required to achieve optimal properties with EP53TC. The recommended cure schedule is 2 hours at 80ºC followed by a post-cure of 90-120 minutes at 125ºC. This epoxy is available in various packaging options, including ounce kits, quarter pint kits, half pint kits, pint kits, and quart kits.
Learn more at www.masterbond.com.
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